This Stator Coil and Wedge Insertion Machine is suitable for inserting coil and wedge into stator by servo system; This type of Stator Winding Inserting Machine can insert coil and wedge or coil and wedge in the mid of slot into stator at a time; wedge feeding is to be done bt stepping motor,and coil and wedge inserting is by servo system; different parameter could be set in human-machine interface; the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire; different size stator production can be achieved by changing tooling; especially apply to micro induction motors such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor.This machine is controlled by PLC. All the parameter could be set on the touch screen,
Application:
This Stator Coil and Wedge Insertion Machine can insert the winding/coil and the wedge/top cover into the stator slot simultaneously. This machine is used for induction motor stator which meet the specification in the below table.
Specifications :
Max stator O.D. | 160mm |
Stator I.D | 20~100mm |
Max stator stack length | 120mm |
Slot number range | 8~48 slots |
Max winding feeding rate | 80% |
Appropriate wire | Copper wire/Aluminum wire |
Power source | 380V/50Hz |
Air source | 0.5-0.8MPa |
Machine productivity | 400pcs/ 8 hours |
Machine Dimension | 1800mm × 650mm × 1700 mm |
Weight | about 1000Kg |
Machine main function and characteristic
l. The machine inserts coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
2. It is controlled by HMI, and machine can diagnose breakdown automatically.
3. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
4. The wedge feeding is by stepping motor. feeding length, cutting, forming, inserting slot number could be set.
5. Both copper wire and aluminium wire are appliable.
6. Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
7. This machine is controlled by PLC. All the parameter could be set on the touch screen,
Competitive advantages:
Variety of application, easy operation.
We directly supply our Stator Coil and Wedge Inserting Machine to many countries, like USA, France, Turkey, Iran, India, Brazil, Argentina, Mexico etc.
We could customize Stator Coil and Wedge Inserting Machine for our customer as per their requirement.
We have Overseas Service Center.
stator coil inserting machine tooling
The coil insertion process
