PART 1 , General introduction :
EPS Decoration is new building material for exterior wall decoration , Instead of GRC system ,because of easier design ,fast production, light , easy mount:
There have two main parts application in the market:
Project 1, Cornice for windows and wall edges,Roman column as well as Arch doors/windows
PART 2: main parts of production line
1, Composing of production line:
NO. | Composing of production line | Amount |
Project -1 | ||
1 | Cement mortar mixer (dry mixer) (mix sand, cement and additives) | 1set |
2 | CNC 2D cutter machine 2.5meter x 2 meter | 1 |
3 | Manual Arch round special cutter | 1 |
4 | Cement mixer and conveyor (dry mortar with water ) | 1 |
5 | Coating machine | 1 |
Material for coating and painting:
Client need prepared, or seller assist to supply those material .
Project 1:
1, Expandable polystyrene Block, density 16g/l -20g/l, Good fusion. About for Engraving machine, The super fusion block are required.
2, Cement and sand strength above 42.5Mpa, water, cement and sand: 19%,29.7%,50% other additives.
3, Grid net :Fabric grid net:5×5mm,4×4mm, Improve the impact enhanced surface.self -adhesive type.
4, shelf for cornice drying (it should be dried by nature or less than 35 degree hot air)
The material for EPS parts mount : Adhesive mortar
PART3, Details of production line
Project one
1, Dry mortar mixer system
Type: GB-DM01
Automatic loading , two cement mix tank for continuous working
Including: 2 screw feeding machine(3kw*2),1 mixer(7.5kw),finished product stock bin,1 single-spout packing machine(4kw),1 duster(1.5kw),1 electric control cabinet.
Total power:22.5kw
Mixing volume:1.5m³
Output:3-5t/h
Overall size:4800*3200*3500mm
Strong point:
1, Twin screw for agitation , one screw knife for cutting fiber
2, close set de-duster with automatic clean system.
3, automatic weighing and loading system.
2, EPS CNC Cutter machine
CNC cutter machine
Type: GB-FC200
Max cutting size: 2000mm width x 2500mm length x 1300mm height .
Multi-wire :
With 15 cutting wires. One cutting table
2D Computer controlled profile cutter .
High Accuracy :
X.Y all by controlled by step motor with screw rode movement.( 4 sets of step motor and screw rod for seperate controls)
Easy software : (Directly open Autocad drawings for cutting )
The drawings software is Autocad . You can use CAD file directly
Cutting software is designed by supplier. Both are English version.
Power : 220v, 50HZ /2N .6kw
Include the following main parts:
1, With cutter table, movable shelf
2, control box and computer.
3, With remote manual adjustment controller
2 Manual Arch and round special shape cutting GB-AC90
This cutter will be used for the set of Roman column, round shape , door or window Arch and so on.
Working table size:900*900
4, Automatic Wet mortar mixer system Type:GB-WM01
Automatic loading , certain water level setting , two cement mix tank for continuous working
Total power : 12 kw, 380v,50hz.
Over size : 2400L*1200W*3500Hmm
With belt conveyor for automatic feeder for coating machine.
PLC control for automatic running, Weighing scale for water and powder for exact mixing .
4-1) Manual wet motar mixer Type: GB-WM02M
Pump speed: 940R/Min
Power;2.2KW
130kg wet mixer system.
With motor and time relayer controll for lift mixing ,which will keep more even mix.
5, Coating machine
Type:GB-C100
Power:380v, 3kw
Coating speed:4m/min Speed is controlled by frequency converter
Thickness of coating:3-4mm
Max size of EPS cornice: length 3 meter width 1m,height:0.6m
Weight:800kg
Over size of machine:7000 length* 1800width*1600 height
Special :
1) conveyer belts and chain together for movement.
2) Stainless steel chamber and conveyor roller for more accuracy and long time
3, guide rod for chamber , which is easy adjustment and accuracy
4, guide rod for conveyor table . easy opertion and accuracy
5) waste tank for easy clean and better envirment
6) Trimming machine TYPE:GB-T100
Cutter diameter: DN1000
Power: 4kw, 380v, 50HZ
Overall size: 2200x1400
Overall weight: 400kg
7) cornice drying frame and fiber glass operation table
7-1)Cornice drying frame
Made by Gv profile steel , size 2mx2 meter with wheel for movement.
7-2)fiber glass operation table ( it is only for cement base cornice)
Table size : 3meter x2 meter
