The DC motor stator coil inserting machine can insert coil and wedge simultaneously,both copper wire and aluminium wire are applicable.
(1) Main technical data
| Stator OD: | Max. 160mm |
| Stator ID: | 30~100mm |
| Stator stack length: | Max.150mm |
| Tooling traveling distance: | Max.70mm |
| Suitable wire material: | copper/aluminium wire |
| Max. slot filling rate: | 80% |
| Slot number: | 8~48slots |
| Power: | 380V/50/60HZ 3Kw |
| Machine weight: | about 850kg |
| Machine dimension: | L1800*W650*1700mm |
(2) Machine main function and characteristic
The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
It is controlled by HMI, and machine can diagnose breakdown automatically.
This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
The wedge feeding is by stepping motor, feeding length, cutting, forming, inserting slot number could be set.
Both copper wire and aluminium wire are appliable.
Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
Primary qualification rate for copper wire ≥98.5%, after rework, the rate ≥99.5%
Both wedging system and feeding system have pre-decelerating function.
This machine has alarm for material runout.
Wire pushing height and stop time can be set in the HIM interface.
This machine has fixed foot and removable wheel.
Wedge should not be damaged, no burr in the surface, no movement or slide.
Slot paper should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.
The stator should not be deformation or stator lamination should not be upward.
(3) Application
The stator coil inserting machine is suitable for universal motor and DC motor, is widely used in blenders, vacuum cleaners, and hair dryers, power tools, drills, sanders, circular and jig saws, domestic washing machines, Starter motor,etc.
(4) Picture show
